BROOSON new energy equipment (Dongguan) limited company [BROOSON cost reduction efficiency program]

The company's purpose: to use hard core technology coupled with pragmatic pricing to consistently and steadily

 improve the production yield, and really help manufacturers reduce production costs. 

▶Reject overperformance and create a cost-effective solution

Discard high-price redundant configurations, optimize core control architecture, achieve the same level of performance 

as imported equipment, optimize procurement inputs, and help enterprises easily.

Ground-floor high-end ultrasonic welding scheme. 

▶ Reject extravagance, cultivate welding consistency

Reliance on high amplitude core technology to reduce the malfunction rate; The system compensates for material tolerances and

 thermal deformation interference in real time, ensuring the stability of the finished product in continuous production for a long time. 

▶Reject hidden production costs and strictly control equipment quality

Low-end equipment is very easily caused by reworking, product scrapping, and long-term losses are high. Betisonite's entire line of 

standard high-grade hardware effectively controls material loss,

Avoid hidden losses from continuous production. 

▶Helping to upgrade automation and optimize labor costs

It can be complemented by standardized automated production line schemes to promote unmanned continuous production, reduce 

the dependence on skilled technicians, and continuously reduce the cost of individual labor. 

Standardized quality control management throughout the process ensures the stability and reliability of each delivered equipment. 

Relying on long-term machine process measurement and first-line application research, the company to create its own high-end 

ultrasonic brand [BROOSON] ultrasonic welding system,

A number of key technological breakthroughs were achieved:

Technology barrier

The BROOSON ® is stable and continuous operation with high amplitude of 120 μm, which is superior to the conventional range 

of 50 to 80 μm for conventional equipment. 

Breakthroughs in research and development

The core technology of dynamic impedance matching and multi-frequency composite vibration has been independently developed, 

effectively improving the industry pain points of equipment heating, energy degradation and uneven welding.

Powered by an intelligent energy automatic compensation system, the real-time parameter deviation of the entire machine is controlled at 

1% -3%, and the material melt rate can reach 85% -95%, which is stable to solve all kinds of problems.

High fibre, high stiffness, and high difficulty engineering plastics are difficult to mass produce welding. 

Performance Upgrade

The welding speed of equipment is increased by 3 to 10 times, which helps enterprises reduce comprehensive production costs by 20% to 30%,

and truly improves quality, increases efficiency and reduces costs. 

In view of the power bottleneck of traditional imported standard models, the company independently developed 6KW, 9KW high-power ultrasonic

 vibration system, which professionally adapts to PC, PP, POM, PBT,

PPS, PPA, PEEK, LCP and other high-filled glass fiber engineering plastics, to solve the large shell, long weld, special-shaped workpiece energy shortage, 

uneven welding, virtual welding leakage and other defects. 

At the same time, the layout of new energy metal welding full power matrix, covering 4KW, 6KW, 9KW, 12KW, 18KW, 23KW, 32KW high-power copper and

 aluminum ultrasonic welding equipment,

Fully adapt to the high-end mass production demand of new energy power batteries. 

Various manufacturers are invited to bring production parts to the site, compare tests on the same stage, and visually verify welding stability, 

consistency and molding quality. 

✅Reference to the international first-line ultrasound brand R & D standards, the standard BRANSON, Dukane, HERRMANN, SCHUNK technical 

standards, strict quality control

In-depth study of the international mainstream ultrasound equipment design architecture. Core components are selected on a priority basis in international

 first-line categories, and domestic precision integration and standardized tuning.

Create high stability, long life and high power ultrasonic welding equipment. 

✅Performance Upgrade · Cost-effective Reduction and Efficiency

Based on the continuous iterative optimization of mature ultrasonic control architecture, a new generation of high-power high-speed welding equipment with

 high amplitude, high response, high stability and low losses has been introduced.

Taking into account the international level of equipment and localized cost-effectiveness, high-end manufacturing can help reduce equipment procurement and 

long-term operating costs.

✅Full Chain Services · One Stop Holistic Solutions

Main products: Ultrasonic plastic welding machines, new energy metal welding machines and special ultrasonic cutting equipment for rubber tires.

Synchronously provide: maintenance of imported ultrasonic equipment, replacement of alternators, rangefinder accessories, customization of non-standard

 molds, process debugging, line-wide scheme support, and other full-cycle services.

Quick response and precise adaptation to various personalized production scenarios. 

Strict quality control · Commitment to quality

The company follows the ISO9001 international quality management system throughout the process, integrating decades of technology accumulation in the

global ultrasonic industry and local first-line practical experience, and the whole process is standardized control.

Ensuring consistent performance, precise parameters, longevity and reliability of each device provides customers with a high-return, high-stability solution for 

ultrasonic applications. 

Core application areas

- New energy power batteries: high-precision metal welding process ensures the safety of battery packaging, stable structure and stable performance;

- Automotive precision electronics: micron-scale precision welding enables high-strength sealing and packaging of automotive electronic components to 

improve the reliability of the entire vehicle;

- High-end medical devices: meet the strict standards of the medical industry and provide support for a stable and compliant precision welding process;

- Textile and food packaging: equipment is continuously and stable, and high-volume continuous production performs excellently;

- Rubber tire cutting: a mature specialty ultrasound cutting process with a flat incision without thorns, optimizing the production process of enterprises.   

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